Conveyor components

Graphene nanotubes for conveyor equipment parts: ESD safety, increased durability, and zero carbon migration

Graphene nanotubes provide stable, long-lasting anti-static performance while enhancing the mechanical strength and durability of conveyor components. This makes them particularly valuable across demanding industries—from electronics and semiconductors, where sensitivity to static electricity and contamination requires clean, reliable, and carbon-migration-free materials for ESD-safe handling, to chemical processing, oil & gas, grain handling, and powder processing, where combustible dusts, vapors, or gases can lead to static buildup and pose serious explosion risks.

By integrating graphene nanotubes, anti-static polyurethane rollers and castors, rubber conveyor belts, and silicone parts achieve superior performance and reliability. They help to prevent electrostatic discharge, increase durability, reduce contamination through zero carbon migration, ensure smooth and consistent material flow, protect people and sensitive equipment, and support compliance with stringent safety standards.

Conveyor components
Contact us to discuss your project specifications or to request a TUBALL™ product sample

Main properties

  • Stable resistivity:
    10³–10¹¹ Ω/cm

    Stable resistivity: 10³–10¹¹ Ω/cm
  • No carbon release
    on surface

    No carbon release on surface
  • Maintained
    mechanical properties

    Maintained mechanical properties
Graphene nanotubes for conveyor belts

Graphene nanotubes for conveyor belts

Which regulations govern conveyor systems in key industries?

Which regulations govern conveyor systems in key industries?

Conveyor elements used in electronics, semiconductors, extraction, and processing must comply with a combination of international standards, regional regulations, and industry guidelines.

  • In electronics and semiconductors, the key concern is electrostatic discharge and contamination control, with requirements guided by ANSI/ESD S20.20, IEC 61340 series, and cleanroom standards such as ISO 14644, ensuring controlled conductivity and particle-free environments.
  • In oil & gas, the primary concern is operation in explosive atmospheres; therefore, ATEX 2014/34/EU, IECEx, and NFPA 652/654/70 mandate explosion-proof components and intrinsically safe systems.
  • In chemical production, requirements combine explosion protection with chemical resistance, ensuring compliance with ATEX 2014/34/EU, OSHA 29 CFR 1910, REACH, and risk assessment under ISO 12100.
  • In grain handling and powder processing, the main risk is combustible dust; thus, standards such as NFPA 652, NFPA 61, ATEX 2014/34/EU, and relevant OSHA regulations require dust explosion prevention, proper ventilation, grounding, and anti-static materials.
  • In mining, regulations focus on fire prevention and dust explosions, requiring flame-resistant, anti-static belts in accordance with MSHA 30 CFR Part 14, ISO 340, and EN 14973.

Across all sectors, conveyor components must meet strict criteria for safety, durability, and environmental protection. To meet these increasing demands, advanced materials that enhance overall conveyor performance are essential—graphene nanotubes are a prime example of such a solution.

Graphene nanotubes outperform standard additives

Graphene nanotubes outperform standard additives

TUBALL™ graphene nanotubes ensure a superior combination of properties in various systems, including PU, FKM, NBR, NR, EPDM, silicones. In contrast to traditional conductive agents, they enable permanent anti-static performance along with preserving hardness and tensile strength and maintained chemical resistance.

DIAGRAM
  • TUBALL™ graphene nanotubes
  • Carbon black
  • Liquid anti-static agents

* This diagram provides average trends compared with other additives, based on OCSiAl data. Product performance may vary depending on product type and formulation.

Stable electrical <br/>conductivity

Stable electrical
conductivity

TUBALL™ graphene nanotubes form a uniform 3D conductive network, enabling homogenous anti-static performance without degradation throughout the entire service life even in harsh environments or in elevated humidity. This helps to convey products in explosive areas safely.

Stable electrical <br/>conductivity
Improved mechanical properties

Improved mechanical properties

Even in ultralow concentrations, TUBALL™ graphene nanotubes create a uniform conductive and reinforcing network inside materials. This allows manufacturers to avoid the drawbacks associated with previously used additives, such as impaired mechanical properties and carbon release to the material’s surface, while also enabling the production of colored conductive end products, if required.

Improved mechanical properties

Contact us to discuss your project specifications or to request a TUBALL™ MATRIX sample

MATRIX sample
Additional benefits

Additional benefits

  • Increased
    durability

    Increased <br/>durability
  • Maintained
    viscosity and
    rheology

    Maintained <br/>viscosity and <br/>rheology
  • Wide color
    variety

    Wide color <br/>variety
Easy-to-apply solutions

Easy-to-apply solutions

TUBALL™ MATRIX 200 and 600 series are easy-to-use concentrates formulated using polymer carriers with pre-dispersed TUBALL™ graphene nanotubes. They are designed for easy integration into various systems using standard processing and formulation systems.

Contact us for product processing guidelines and additional technical documentation

File formats
TUBALL™ MATRIX 202

Aditivo conductivo para PU aromático y alifático sin disolventes (poliéster, poliéter, TDI/MDI, otros) y sistemas fenólicos. Se utiliza ampliamente para revestimientos de PU y elastómeros fundidos. Impacto mínimo en la resina receptora debido a la menor dosis de trabajo en comparación con TUBALL™ MATRIX 209

TUBALL™ MATRIX 209

Aditivo conductivo para PU aromático y alifático sin disolventes (poliéster, poliéter, TDI/MDI, otros) y sistemas fenólicos. Se utiliza ampliamente para revestimientos de PU y elastómeros fundidos. Fácil de diluir en comparación con TUBALL™ MATRIX 202

TUBALL™ MATRIX 610

TUBALL™ MATRIX 610 es un masterbatch versátil diseñado específicamente para compuestos de caucho EPDM.

Los nanotubos TUBALL™ proporcionan un nivel estable y permanente de conductividad eléctrica y mejoran las propiedades mecánicas de varios tipos de EPDM.

TUBALL™ 608 beta

Fluoro gum + Barium sulfate (CAS-No. 7727-43-7)

TUBALL™ 619 beta

Polymer + dibutyl phthalate (CAS-No. 84-74-2)

TUBALL™ 621 beta

Fluoro gum 

TUBALL™ 622 beta

Fluoro gum 

TUBALL™ 623 beta

Polymer + polar solvent

Application cases

Application cases


Part 6. Related videos

  • Anti-static Polyurethane: Overview of the production and the product niche with an OCSiAl expert

  • Add anti-static to polyurethane: industrial case with graphene nanotubes

Media on graphene nanotubes in conveyor equipment components


  • Scientific validation

    Polyurethane
    Polyurethane

    OCSiAl highlights the efficacy of its graphene nanotubes as antistatic agents in PU

    Tuball™ products are not only able to overcome the previous difficulties with nanotube dispersion in PU systems, but they are also effective replacements for the ammonium salts and carbon black antistatic agents conventionally used in PU applications.


    Published:
    Rubbers
    Rubbers

    Effects of Single-Walled Carbon Nanotubes on the Performance of Fluororubber Containing Carbon Black/Silica Hybrid Filler

    Incorporating small amounts of SWCNTs into CB/silica-filled FKM creates a dense filler network that significantly enhances crosslink density, mechanical strength (up to ~90% tensile and ~105% tear improvement), wear resistance, and electrical conductivity, while optimizing properties at low loadings before agglomeration at higher concentrations limits performance.


    Published:
    Rubbers
    Rubbers

    Improvement in thermal durability of fluorinated rubber by the addition of single-walled carbon nanotubes as a thermally stable radical scavenger

    Incorporating small amounts of CNTs into fluorinated rubber leverages their radical scavenging ability to stabilize thermal degradation processes, dramatically increasing the continuous use temperature from ~200 °C to 340 °C and significantly expanding the material’s high-temperature application range.


    Published: